Researchers introduced a novel method for fabricating functional flat-to-shape objects using a computer-controlled sewing machine. The team’s method uses the sewing machine to stitch pockets between layers of fabric, and stiff panels are inserted into the pockets. Multiple fabrics types can be used, ranging from muslin for heavy-duty applications to more delicate fabrics for decorative purposes. The materials can also be customized on a panel-by-panel basis to adapt to each object’s needs. The researchers demonstrated how the materials can be chosen to support a variety of functional goals, such as using thicker plywood for a human-weight supporting chair and custom LED panels with sheer fabric for a functional lamp. Additionally, The technique also allows for additional mechanisms such as cords, magnets, and hook-and-loop fasteners to direct and stabilize flat-to-shape transitions.
Materials Science News — ScienceDaily